FIREGUARD Flame Retardant Cables


Fire retardant cable(Fireguard)

600/1000V XLPE Insulated, PVC Sheathed, Unarmoured Power Cables to BS 7889 (2-5 Cores)

FGD400 1RV-R (CU/XLPE/PVC 600/1000V Class 2)

Application

The cables are mainly use in fixed installations in industrial areas, buildings and similar applications but not for

burial in the ground, either directly or in ducts.

Standards

Basic design to to BS 7889:2012

FGD400 1RV-R (CU/XLPE/PVC 600/1000V Class 2)

Approvals

TUV Certification (Z1 17 08 98200 008)

Fire Performance

Flame Retardance (Single Vertical Wire Test)

BS EN 60332-1-2

Voltage Rating

600/1000V

Cable Construction

Conductor:Annealed copper wire, stranded according to BS EN 60228 class 2.

Insulation:XLPE type GP8 according to BS 7655-1.3.

Filling:If necessary, the formation of a compact and reasonably circular cable shall be achieved by one of the

following methods.

a) The application of synthetic fillers or binder tape(s).

b) The optional inner covering.

c) The sheath provided it effectively fills the interstices.

d) Any combination of the above.

Inner Covering Option:The optional inner covering, where used, shall consist of an extruded layer of synthetic

polymeric material. It shall surround the single core and the laid-up two, three, four or five cores, giving the

assembly a practically circular shape.

Outer Sheath:PVC Type 9 according to BS 7655-4.2.

Outer Sheath Option:UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite

properties can be offered as option. Compliance to fire performance standard (IEC 60332-1, IEC 60332-3, UL

1581, UL 1666 etc) depends on the oxygen index of the PVC compound and the overall cable design. LSPVC can

also be provided upon request.

Colour Code

Insulation Colour

Two-core: Brown, blue
Three-core: Brown, black, grey. Alternatively, green-and-yellow, blue, brown
Four-core: Blue, brown, black, grey. Alternatively, green-and-yellow, brown, black, grey
Five-core: Green-and-yellow, blue, brown, black, grey
Note: Depending on their intended use, the cables might be subject to the core colour requirements specified
in BS 7671 or other standards, or in statutory requirements.

Sheath Colour

Black, other colours can be offered upon request

Physical AND THERMAL PROPERTIES


Maximum temperature range during operation (XLPE)

90°C

Maximum short circuit temperature (5 Seconds)

250°C

 

Minimum bending radius

 

 

Circular copper conductor (OD ≤ 25mm)

4 x Overall Diameter

 

Circular copper conductor (OD > 25mm)

6 x Overall Diameter

 

Shaped copper conductors

8 x Overall Diameter

Construction Parameters

Conductor

FGD400 1RV-R

No. of Cores × Cross Section

Class of Conductor

Nominal Insulation
Thickness

Nominal Sheath
Thickness

Nominal Overall Diameter

Approx. Weight

No.×mm2

　

mm

mm

mm

kg/km

2 Cores

2x1.5a

2

0.7

1.8

9.2

108

2x2.5a

2

0.7

1.8

10.4

142

2x4.0a

2

0.7

1.8

11.5

186

2x6.0a

2

0.7

1.8

12.6

239

2x10a

2

0.7

1.8

14.5

344

2x16a

2

0.7

1.8

16.6

488

2x25a

2

0.9

1.8

20.0

727

2x35a

2

0.9

1.8

22.3

954

2x50a

2

1.0

1.8

25.4

1251

2x70a

2

1.1

1.8

29.4

1739

2x95a

2

1.1

1.9

33.4

2345

2x120a

2

1.2

2.0

37.2

2933

2x25b

2

0.9

1.8

16.4

501

2x35b

2

0.9

1.8

18.0

646

2x50b

2

1.0

1.8

22.6

1134

2x70b

2

1.1

1.8

25.8

1542

2x95b

2

1.1

1.9

28.7

1998

2x120b

2

1.2

2.0

32.0

2528

3 Cores

3x1.5a

2

0.7

1.8

9.6

132

3x2.5a

2

0.7

1.8

10.9

179

3x4.0a

2

0.7

1.8

12.1

240

3x6.0a

2

0.7

1.8

13.3

316

3x10a

2

0.7

1.8

15.3

466

3x16a

2

0.7

1.8

17.6

674

3x25a

2

0.9

1.8

21.3

1019

3x35a

2

0.9

1.8

23.8

1350

3x50a

2

1.0

1.8

27.1

1784

3x70a

2

1.1

1.9

31.6

2516

3x95a

2

1.1

2.0

35.9

3405

3x120a

2

1.2

2.1

40.0

4267

3x25b

2

0.9

1.8

17.4

694

3x35b

2

0.9

1.8

19.1

906

3x50b

2

1.0

1.8

24.1

1620

3x70b

2

1.1

1.9

27.7

2233

3x95b

2

1.1

2.0

30.8

2902

3x120b

2

1.2

2.1

34.4

3679

4 Cores

4x1.5a

2

0.7

1.8

10.3

159

4x2.5a

2

0.7

1.8

11.8

219

4x4.0a

2

0.7

1.8

13.1

298

4x6.0a

2

0.7

1.8

14.5

397

4x10a

2

0.7

1.8

16.8

593

4x16a

2

0.7

1.8

19.3

866

4x25a

2

0.9

1.8

23.4

1319

4x35a

2

0.9

1.8

26.2

1756

4x50a

2

1.0

1.8

29.9

2327

4x70a

2

1.1

2.0

35.1

3310

4x95a

2

1.1

2.1

39.9

4485

4x120a

2

1.2

2.3

44.7

5646

4x25b

2

0.9

1.8

19.0

893

4x35b

2

0.9

1.8

21.0

1172

4x50b

2

1.0

1.8

26.5

2114

4x70b

2

1.1

2.0

30.8

2938

4x95b

2

1.1

2.1

34.3

3822

4x120b

2

1.2

2.3

38.4

4869

5 Cores

 

 

 

 

 

5x1.5a

2

0.7

1.8

11.1

187

5x2.5a

2

0.7

1.8

12.8

260

5x4.0a

2

0.7

1.8

14.3

357

5x6.0a

2

0.7

1.8

15.8

479

5x10a

2

0.7

1.8

18.3

721

5x16a

2

0.7

1.8

21.2

1059

5x25a

2

0.9

1.8

25.8

1620

5x35a

2

0.9

1.8

28.9

2164

5x50a

2

1.0

1.9

33.2

2890

5x70a

2

1.1

2.1

39.0

4111

5x95a

2

1.1

2.2

44.4

5573

5x120a

2

1.2

2.4

49.6

7014

a: Circular or compacted circular stranded conductor (Class 2).
b: Shaped stranded conductor (Class 2).
ELECTRICAL PROPERTIES

Conductor Operating Temperature

90°C

Ambient Temperature

30°C

Current-Carrying Capacities (Amp) according to BS 7671:2008 table 4E2A


Conductor cross- sectional area

Reference Method A
(enclosed in conduit in
thermally insulating wall etc)

Reference Method B
(enclosed in conduit on a
wall or in trunking etc)

Reference Method C
(clipped direct)

Reference Method E
(free air or on a perforated
cable tray etc. horizontal or
vertical)

1 two-core
cable, singlephase
a.c. or
d.c.

1 three- or
four-core
cable,
three
-phase
a.c.

1 two-core
cable, singlephase
a.c. or
d.c.

1 three- or
four-core
cable,
three
-phase
a.c.

1 two-core
cable, singlephase
a.c. or
d.c.

1 three- or
four-core
cable,
three
-phase
a.c.

1 two-core
cable, singlephase
a.c. or
d.c.

1 three- or
four-core
cable,
three
-phase
a.c.

1

2

3

4

5

6

7

8

9

mm2

A

A

A

A

A

A

A

A

1.5

18.5

16.5

22

19.5

24

22

26

23

2.5

25

22

30

26

33

30

36

32

4.0

33

30

40

35

45

40

49

42

6.0

42

38

51

44

58

52

63

54

10

57

51

69

60

80

71

86

75

16

76

68

91

80

107

96

115

100

25

99

89

119

105

138

119

149

127

35

121

109

146

128

171

147

185

158

50

145

130

175

154

209

179

225

192

70

183

164

221

194

269

229

289

246

95

220

197

265

233

328

278

352

298

120

253

227

305

268

382

322

410

346

Voltage Drop (Per Amp Per Meter) according to BS 7671:2008 table 4E2B


Nominal Cross Section  Area

Two-core cable d.c.

Two-core cable, single-phase a.c.

Three- or four-core cable, three-phase a.c.

1

2

3

4

mm2

mV/A/m

mV/A/m

mV/A/m

1.5

31

31

27

2.5

19

19

16

4.0

12

12

10

6.0

7.9

7.9

6.8

10

4.7

4.7

4.0

16

2.9

2.9

2.5

　

　

r

x

z

r

x

z

25

1.85

1.85

0.160

1.90

1.60

0.140

1.65

35

1.35

1.35

0.155

1.35

1.15

0.135

1.15

50

0.98

0.99

0.155

1.00

0.86

0.135

0.87

70

0.67

0.67

0.150

0.69

0.59

0.130

0.60

95

0.49

0.50

0.150

0.52

0.43

0.130

0.45

120

0.39

0.40

0.145

0.42

0.34

0.130

0.37

Note: *Spacings larger than one cable diameter will result in a large voltage drop.
r = conductor resistance at operating temperature
x = reactance
z = impedance