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Industrial Cables-British Standard
H01N2-D/E to BS 638-4(New BS EN50525-2-81)
Application and Description
H01N2-D/E to BS 638-4(New BS EN50525-2-81) cables are used as a connection between the welding
generator, the hand-electrode and the work piece, H01N2-D/E to BS 638-4(New BS EN50525-2-81) cables are
suitable for use in the automobile industry, ship building, transport and conveyor systems, tool making
machinery, welding robots etc. These cables retain their high flexibility even under influence of ozone, light,
oxygen, protective gases, oil and petrol. Robust design of these cables makes them resistant to low and high
temperature, fire, ozone and radiation, oils, acids, fats and petrols. H01N2-D/E to BS 638-4(New BS EN50525-2-
81) cables are also ideal for outside installation in dry, moist and wet areas.
Cable Construction
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Extra fine bare copper strands
Stranding to BS 6360 CL-6, IEC 60228 CL-6
Synthetic or paper separator over core
Polychloroprene rubber (neoprene) sheath EM5, or extruded in two layers, EI7&EM5, the outer layer
will be not less than 0.6mm
Technical Characteristics
-
Working voltage: 100/100 volts
Test voltage: 1000 volts
Minimum bending radius: 12.0xOverall diameter (H01N2-D)
10xOverall diameter (H01N2-E)
Flexing Temperature: -25º C to +80º C
Fixed Temperature: -40º C to +80º C
Flame retardant: IEC 60332.1
Cable Parameter
H01N2-D (standard flexibility)
| AWG (No of Strands/ Strand Diameter) |
No. of Cores x Nominal Cross Sectional Area #xmm² |
Nominal Thickness of Insulation mm |
Nominal Overall Diameter mm |
Nominal Copper Weight kg/km |
Nominal Weight kg/km |
| 8(320/32) | 1x10 | 2.0 | 7.7-9.7 | 96 | 135 |
| 6(512/32) | 1x16 | 2.0 | 8.8-11.0 | 154 | 205 |
| 4(800/32) | 1x25 | 2.0 | 10.1-12.7 | 240 | 302 |
| 2(1120/32) | 1x35 | 2.0 | 11.4-14.2 | 336 | 420 |
| 1(1600/32) | 1x50 | 2.2 | 13.2-16.5 | 480 | 586 |
| 2/0(2240/32) | 1x70 | 2.4 | 15.3-19.2 | 672 | 798 |
| 3/0(3024/32) | 1x95 | 2.6 | 17.1-21.4 | 912 | 1015 |
| 4/0(614/24) | 1x120 | 2.8 | 19.2-24 | 1152 | 1310 |
| 300MCM(765/24) | 1x150 | 3.0 | 21.2-26.4 | 1440 | 1620 |
| 350MCM(944/24) | 1x185 | 3.2 | 23.1-28.9 | 1776 | 1916 |
| 500MCM(1225/24) | 1x240 | 3.4 | 25-29.5 | 2304 | 2540 |
H01N2-E(high flexibility)
| AWG (No of Strands/ Strand Diameter) |
No. of Cores x Nominal Cross Sectional Area #xmm² |
Nominal Thickness of Insulation mm |
Nominal Overall Diameter mm |
Nominal Copper Weight kg/km |
Nominal Weight kg/km |
| 8(566/35) | 1x10 | 1.2 | 6.2-7.8 | 96 | 119 |
| 6(903/35) | 1x16 | 1.2 | 7.3-9.1 | 154 | 181 |
| 4(1407/35) | 1x25 | 1.2 | 8.6-10.8 | 240 | 270 |
| 2(1974/35) | 1x35 | 1.2 | 9.8-12.3 | 336 | 363 |
| 1(2830/35) | 1x50 | 1.5 | 11.9-14.8 | 480 | 528 |
| 2/0(3952/35) | 1x70 | 1.8 | 13.6-17.0 | 672 | 716 |
| 3/0(5370/35) | 1x95 | 1.8 | 15.6-19.5 | 912 | 1012 |
| 4/0(3819/32) | 1x120 | 1.8 | 17.2-21.6 | 1152 | 1190 |
| 300MCM(4788/32) | 1x150 | 1.8 | 18.8-23.5 | 1440 | 1305 |
| 500MCM(5852/32) | 1x185 | 1.8 | 20.4-25.5 | 1776 | 1511 |