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Aerial Bundled Cables |  |
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Aerial Bundled Cables
Aluminium Conductor Cables
MV Aerial Bundled Conductor (ABC) Cables
Application
Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential
premises.
Standard
Basic design to IEC 60502 / AS/NZS 3599-1 standards
Construction
1x75Ohm RG59 Coaxial Cable
Phase Conductor: Circular compacted stranded H68 aluminium to BS2627.
Conductor Screen: Extruded semi-conductive layer.
insulation: XLPE.
insulation Screen: Extruded semi-conductive layer.
metallic Screen(optional): Copper wire screen or copper tape screen.
Separator: Semi-conductive swellable tape.
outer Sheath: HDPE.
Support Conductor: Galvanized steel wires.
Assembly: Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand
lay.
Construction Parameters
IEC 60502 6.35/11 kV ABC for overhead distribution lines
Number of Cores xNominal |
Phase Conductor |
Messenger Suspension Unit |
Continuous current rating |
||||
|---|---|---|---|---|---|---|---|
Stranding |
Nominal Sectional Area |
Maximum Conductor Resistance |
Stranding |
Nominal Sectional Area |
Breaking Load |
||
No.×mm² |
No.×mm |
mm² |
Ω/Km |
No.×mm |
mm² |
KN |
A |
3X50 + 1X25 |
19/1.78 |
50 |
0.641 |
7/3.0 |
25 |
60 |
116 |
3X70 + 1X50 |
19/2.14 |
70 |
0.443 |
7/3.15 |
50 |
62 |
210 |
3X95+ 1X50 |
19/2.52 |
95 |
0.32 |
7/3.0 |
50 |
60 |
173 |
3X185+1X120 |
37/2.52 |
185 |
0.164 |
7/4.67 |
120 |
150 |
259 |
3X150 +1X50 |
37/2.25 |
150 |
0.206 |
7/3.15 |
50 |
62 |
365 |
3X240 +1X50 |
61/2.25 |
240 |
0.125 |
7/3.15 |
50 |
62 |
500 |
Other cross-sections can be offered upon request.
iEC 60502 19/33 kV ABC for overhead distribution lines
Number of Cores xNominal |
Phase Conductor |
Messenger Suspension Unit |
Continuous current rating |
||||
|---|---|---|---|---|---|---|---|
Stranding |
Nominal Sectional Area |
Maximum Conductor Resistance |
Stranding |
Nominal Sectional Area |
Breaking Load |
||
No.×mm² |
No.×mm |
mm² |
Ω/Km |
No.×mm |
mm² |
KN |
A |
3X50 + 1X25 |
19/1.78 |
50 |
0.641 |
7/3.0 |
25 |
60 |
165 |
3X150+ 1X50 |
37/2.25 |
150 |
0.206 |
7/3.0 |
50 |
60 |
315 |
3X185+1X70 |
37/2.52 |
185 |
0.164 |
7/3.57 |
70 |
91 |
355 |
3X70 +1X50 |
19/2.14 |
70 |
0.443 |
7/3.15 |
50 |
62 |
250 |
3X150 +1X50 |
37/2.25 |
150 |
0.206 |
7/3.15 |
50 |
62 |
370 |
Other cross-sections can be offered upon request.
AS/nZS 3599 Part 1 6.35/11 kV Al/XlPE /HdPE non-screened Cables
Number of Cores xNominal |
Phase Conductor |
Messenger Suspension |
Nominal Sectional Area |
Breaking Load |
|||
|---|---|---|---|---|---|---|---|
Diameter of Conductor |
Thickness of Insulation |
Thickness of Insulation Screen |
Thickness of |
Stranding |
|||
No.×mm² |
mm |
mm |
mm |
mm |
No.×mm |
mm² |
KN |
3x35 |
6.9 |
3.4 |
0.8 |
1.2 |
7/4.75 |
52.4 |
1370 |
3x50 |
8.1 |
3.4 |
0.8 |
1.2 |
7/4.75 |
54.6 |
1530 |
3x70 |
9.7 |
3.4 |
0.8 |
1.2 |
7/4.75 |
57.8 |
1790 |
3x95 |
11.4 |
3.4 |
0.8 |
1.2 |
7/4.75 |
61.3 |
2100 |
3x120 |
12.8 |
3.4 |
0.8 |
1.2 |
19/3.50 |
67.3 |
2540 |
3x150 |
14.2 |
3.4 |
0.8 |
1.2 |
19/3.50 |
70.1 |
2840 |
3x185 |
15.7 |
3.4 |
0.8 |
1.2 |
19/3.50 |
73.1 |
3190 |
Other cross-sections can be offered upon request.
AS/nZS 3599 Part 1 6.35/11 kV Al/XlPE /CWS/HdPE Screened Cables
Number of Cores xNominal Cross Section |
Diameter of Conductor |
Thickness of Insulation |
Thickness of Insulation Screen |
Copper Wire Screen Stranding |
Thickness of |
Galvanized Steel Wire Stranding |
Nominal Sectional Area |
Breaking Load |
|---|---|---|---|---|---|---|---|---|
No.×mm² |
mm |
mm |
mm |
No.×mm |
mm |
No.×mm |
mm² |
KN |
light duty Screen |
||||||||
3x35 |
6.9 |
3.4 |
0.8 |
25/0.85 |
1.8 |
7/2.00 |
54.1 |
1820 |
3x35 |
6.9 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
58.1 |
2130 |
3x50 |
8.1 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
60.4 |
2300 |
3x70 |
9.7 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
63.6 |
2570 |
3x95 |
11.4 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
67.0 |
2900 |
3x120 |
12.8 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
69.8 |
3190 |
3x150 |
14.2 |
3.4 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
73.0 |
3530 |
3x185 |
15.7 |
3.4 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
76.0 |
3890 |
Number of Cores xNominal Cross Section |
Diameter of Conductor |
Thickness of Insulation |
Thickness of Insulation Screen |
Copper Wire Screen Stranding |
Thickness of |
Galvanized Steel Wire Stranding |
Nominal Sectional Area |
Breaking Load |
|---|---|---|---|---|---|---|---|---|
No.×mm² |
mm |
mm |
mm |
No.×mm |
mm |
No.×mm |
mm² |
KN |
Heavy duty Screen |
||||||||
3x35 |
6.9 |
3.4 |
0.8 |
40/0.85 |
1.8 |
7/2.00 |
54.1 |
2050 |
3x35 |
6.9 |
3.4 |
0.8 |
40/0.85 |
1.8 |
19/2.00 |
58.1 |
2360 |
3x50 |
8.1 |
3.4 |
0.8 |
23/1.35 |
1.8 |
19/2.00 |
62.4 |
2820 |
3x70 |
9.7 |
3.4 |
0.8 |
32/1.35 |
1.8 |
19/2.00 |
65.6 |
3440 |
3x95 |
11.4 |
3.4 |
0.8 |
39/1.35 |
1.8 |
19/2.00 |
69.0 |
4030 |
3x120 |
12.8 |
3.4 |
0.8 |
39/1.35 |
1.8 |
19/2.00 |
71.8 |
4320 |
3x150 |
14.2 |
3.4 |
0.8 |
39/1.35 |
1.9 |
19/2.00 |
75.0 |
4670 |
3x185 |
15.7 |
3.4 |
0.8 |
39/1.35 |
1.9 |
19/2.00 |
78.0 |
5020 |
Other cross-sections can be offered upon request.
AS/nZS 3599 Part 1 12.7/22 kV Al/XlPE /HdPE non-screened Cables
Number of Cores xNominal |
Phase Conductor |
Messenger Suspension |
Nominal Sectional Area |
Breaking Load |
|||
|---|---|---|---|---|---|---|---|
Diameter of Conductor |
Thickness of Insulation |
Thickness of Insulation Screen |
Thickness of |
Stranding |
|||
No.×mm² |
mm |
mm |
mm |
mm |
No.×mm |
mm² |
KN |
3x35 |
6.9 |
5.5 |
0.8 |
1.2 |
7/4.75 |
61.0 |
1780 |
3x50 |
8.1 |
5.5 |
0.8 |
1.2 |
7/4.75 |
63.3 |
1970 |
3x70 |
9.7 |
5.5 |
0.8 |
1.2 |
7/4.75 |
66.5 |
2260 |
3x95 |
11.4 |
5.5 |
0.8 |
1.2 |
7/4.75 |
69.9 |
2600 |
3x120 |
12.8 |
5.5 |
0.8 |
1.2 |
19/3.50 |
75.9 |
3070 |
3x150 |
14.2 |
5.5 |
0.8 |
1.2 |
19/3.50 |
78.7 |
3390 |
3x185 |
15.7 |
5.5 |
0.8 |
1.2 |
19/3.50 |
81.7 |
3760 |
Other cross-sections can be offered upon request.AS/nZS 3599 Part 1 12.7/22 kV Al/XlPE /CWS/HdPE Screened Cables
Number of Cores xNominal Cross Section |
Diameter of Conductor |
Thickness of Insulation |
Thickness of Insulation Screen |
Copper Wire Screen Stranding |
Thickness of |
Galvanized Steel Wire Stranding |
Nominal Sectional Area |
Breaking Load |
|---|---|---|---|---|---|---|---|---|
No.×mm² |
mm |
mm |
mm |
No.×mm |
mm |
No.×mm |
mm² |
KN |
light duty Screen |
||||||||
3x35 |
6.9 |
5.5 |
0.8 |
25/0.85 |
1.8 |
7/2.00 |
62.7 |
2280 |
3x35 |
6.9 |
5.5 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
66.7 |
2580 |
3x50 |
8.1 |
5.5 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
69.0 |
2780 |
3x70 |
9.7 |
5.5 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
72.6 |
3110 |
3x95 |
11.4 |
5.5 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
76.0 |
3460 |
3x120 |
12.8 |
5.5 |
0.8 |
25/0.85 |
2.0 |
19/2.00 |
79.2 |
3810 |
3x150 |
14.2 |
5.5 |
1.0 |
25/0.85 |
2.0 |
19/2.00 |
82.8 |
4230 |
3x185 |
15.7 |
5.5 |
1.0 |
25/0.85 |
2.1 |
19/2.00 |
86.2 |
4650 |
Heavy duty Screen |
||||||||
3x35 |
6.9 |
5.5 |
0.8 |
40/0.85 |
1.8 |
7/2.00 |
62.7 |
2510 |
3x35 |
6.9 |
5.5 |
0.8 |
40/0.85 |
1.8 |
19/2.00 |
66.7 |
2810 |
3x50 |
8.1 |
5.5 |
0.8 |
23/1.35 |
1.8 |
19/2.00 |
71.0 |
3300 |
3x70 |
9.7 |
5.5 |
0.8 |
32/1.35 |
1.9 |
19/2.00 |
74.6 |
3970 |
3x95 |
11.4 |
5.5 |
0.8 |
39/1.35 |
1.9 |
19/2.00 |
78.0 |
4600 |
3x120 |
12.8 |
5.5 |
0.8 |
39/1.35 |
2.0 |
19/2.00 |
81.2 |
4950 |
3x150 |
14.2 |
5.5 |
1.0 |
39/1.35 |
2.0 |
19/2.00 |
84.8 |
5360 |
3x185 |
15.7 |
5.5 |
1.0 |
39/1.35 |
2.1 |
19/2.00 |
88.2 |
5790 |
Other cross-sections can be offered upon request.
Technical Data
| Nominal Cross Section | Continuous Current Rating | ||
|---|---|---|---|
| Still air | 1m/s wind | 2m/s wind | |
| mm² | A | A | A |
| 35 | 105 | 145 | 165 |
| 50 | 125 | 170 | 200 |
| 70 | 150 | 215 | 250 |
| 95 | 180 | 260 | 300 |
| 120 | 205 | 300 | 350 |
| 150 | 230 | 340 | 395 |
| 185 | 265 | 390 | 450 |