Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

Category 5E Data Cables

FRL-Cat5E-4C0.5S, FRL-Cat5E-4C22A, FRL-Cat5E-4P22A

Rolling Stock Cables

A. Conductor B. Insulation C. Screen D. Sheath

Application

The cables are designed for permanently protected installation, inside and outside railway rolling stock, buses

and other vehicles to connect fixed parts. Ethernet based networks as: infotainment, multimedia, passenger

information system etc.

Construction

For 4 x 0.5mm2, 4 x 22AWG cables

Conductors: Stranded tin plated copper conductor (for 0.5mm2 cables) or stranded silver plated copper

conductor (for 22AWG cables) according to IEC 60228 class 5.

Insulation:PE.

Cable Element: Individual conductor stranded together

EMC Screen1:Plastic laminated aluminium-tape.

EMC Screen2:Tin plated copper braid

Core Wrapping:Plastic tape(s).

Outer Sheath:Electron beam crosslinkable compound.

For 4 x 2 x 22AWG cables

Center: PE filler.

4 pairs 2 x 22AWG: Stranded tin plated copper conductor according to IEC 60228 class 5

Insulation:Electron beam crosslinkable compound.

EMC Screen1:Plastic laminated aluminium-tape.

EMC Screen2:Tin plated copper braid

Core Wrapping:Plastic tape(s).

Outer Sheath:Electron beam crosslinkable compound.

Electrical & Mechanical Properties

Nominal Voltage:300V

Maximum Conductor Temperature:90℃

Minimum Permissible Ambient Temperature:-40°C

Bending Radius:6 x Overall Diameter

Chemical & Environmental Properties

EN 60684-2:No fluorine

EN 50305; EN 60811-2-1:Resistance to mineral oil & fuel oil, acid & alkali

EN 50305:Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2:Hazard levels HL1, HL2/HL3

DIN 5510-2:Protection level 1/2/3/4

BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II

NF F 16-101:FO

EN45545-2：R15 Interior/ R16 Exterior HL1, HL2, HL3

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804		 Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816 		Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index
EN45545-2 Requirement for fire behavior of materials & components
R15/R16

FRL-Cat5E-4C0.5S


Nominal Cross Sectional Area 		Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight Maximum Conductor Resistance 20°C Maximum Resistance Unbalance Characteristic Impedance Transfer Impedance Maximum Capacitance
@100MHz f≤30MHz core to core Core to screen
mm2 mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
0.5 1.2 8.3 102 40.1 1.1 100+/-5 200 65 100

FRL-Cat5E-4C22A


Nominal Cross Sectional Area 		Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight Maximum Conductor Resistance 20°C Maximum Resistance Unbalance Characteristic Impedance Transfer Impedance Maximum Capacitance
@100MHz f≤30MHz core to core Core to screen
AWG mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
22 1.2 7.25 81 54.4 1.1 100+/-5 200 65 100

FRL-Cat5E-4P22A


Nominal Cross Sectional Area 		Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight Maximum Conductor Resistance 20°C Maximum Resistance Unbalance Characteristic Impedance Transfer Impedance Maximum Capacitance
@100MHz f≤30MHz core to core Core to screen
AWG mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
22 1.2 12.6 174 54.4 1.1 100+/-5 200 65 100