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Aerial Bundled Cables
Aluminium Conductor Cables
MV Aerial Bundled Conductor (ABC) Cables
Application :
Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises.
Standard:
Basic design to IEC 60502 / AS/NZS 3599-1 standards
Construction:
1x75Ohm RG59 Coaxial Cable
Phase Conductor: Circular compacted stranded H68 aluminium to BS2627.
Conductor Screen: Extruded semi-conductive layer.
insulation: XLPE.
insulation Screen: Extruded semi-conductive layer.
metallic Screen(optional): Copper wire screen or copper tape screen.
Separator: Semi-conductive swellable tape.
outer Sheath: HDPE.
Support Conductor: Galvanized steel wires.
Assembly: Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.
Construction Parameters :
IEC 60502 6.35/11 kV ABC for overhead distribution lines
| Number of Cores xNominal Cross Section |
Phase Conductor | Messenger Suspension Unit | Continuous current rating at 300C ambient temp |
||||
|---|---|---|---|---|---|---|---|
| Stranding | Nominal Sectional Area | Maximum Conductor Resistance | Stranding | Nominal Sectional Area | Breaking Load | ||
| No.×mm² | No.×mm | mm² | Ω/Km | No.×mm | mm² | KN | A |
3X50 + 1X25 |
19/1.78 |
50 |
0.641 |
7/2.14 |
25 |
60 |
116 |
3X70 + 1X50 |
19/2.14 |
70 |
0.443 |
7/3.15 |
50 |
62 |
210 |
3X95+ 1X50 |
19/2.52 |
95 |
0.32 |
7/3.0 |
50 |
60 |
173 |
3X185+1X120 |
37/2.52 |
185 |
0.164 |
7/4.67 |
120 |
150 |
259 |
3X150 +1X50 |
37/2.25 |
150 |
0.206 |
7/3.15 |
50 |
62 |
365 |
3X240 +1X50 |
61/2.25 |
240 |
0.125 |
7/3.15 |
50 |
62 |
500 |
Other cross-sections can be offered upon request.
iEC 60502 19/33 kV ABC for overhead distribution lines
| Number of Cores xNominal Cross Section |
Phase Conductor | Messenger Suspension Unit | Continuous current rating at 300C ambient temp |
||||
|---|---|---|---|---|---|---|---|
| Stranding | Nominal Sectional Area | Maximum Conductor Resistance | Stranding | Nominal Sectional Area | Breaking Load | ||
| No.×mm² | No.×mm | mm² | Ω/Km | No.×mm | mm² | KN | A |
3X50 + 1X25 |
19/1.78 |
50 |
0.641 |
7/2.14 |
25 |
60 |
165 |
3X150+ 1X50 |
37/2.25 |
150 |
0.206 |
7/3.0 |
50 |
60 |
315 |
3X185+1X70 |
37/2.52 |
185 |
0.164 |
7/3.57 |
70 |
91 |
355 |
3X70 +1X50 |
19/2.14 |
70 |
0.443 |
7/3.15 |
50 |
62 |
250 |
3X150 +1X50 |
37/2.25 |
150 |
0.206 |
7/3.15 |
50 |
62 |
370 |
Other cross-sections can be offered upon request.
AS/nZS 3599 Part 1 6.35/11 kV Al/XlPE /HdPE non-screened Cables
| Number of Cores xNominal Cross Section |
Phase Conductor | Messenger Suspension Unit |
Nominal Sectional Area | Breaking Load | |||
|---|---|---|---|---|---|---|---|
| Diameter of Conductor | Thickness of Insulation | Thickness of Insulation Screen | Thickness of Sheath |
Stranding | |||
| No.×mm² | mm | mm | mm | mm | No.×mm | mm² | KN |
3x35 |
6.9 |
3.4 |
0.8 |
1.2 |
7/4.75 |
52.4 |
1370 |
3x50 |
8.1 |
3.4 |
0.8 |
1.2 |
7/4.75 |
54.6 |
1530 |
3x70 |
9.7 |
3.4 |
0.8 |
1.2 |
7/4.75 |
57.8 |
1790 |
3x95 |
11.4 |
3.4 |
0.8 |
1.2 |
7/4.75 |
61.3 |
2100 |
3x120 |
12.8 |
3.4 |
0.8 |
1.2 |
19/3.50 |
67.3 |
2540 |
3x150 |
14.2 |
3.4 |
0.8 |
1.2 |
19/3.50 |
70.1 |
2840 |
3x185 |
15.7 |
3.4 |
0.8 |
1.2 |
19/3.50 |
73.1 |
3190 |
Other cross-sections can be offered upon request.
AS/nZS 3599 Part 1 6.35/11 kV Al/XlPE /CWS/HdPE Screened Cables
| Number of Cores xNominal Cross Section | Diameter of Conductor | Thickness of Insulation | Thickness of Insulation Screen | Copper Wire Screen Stranding | Thickness of Sheath |
Galvanized Steel Wire Stranding | Nominal Sectional Area | Breaking Load |
|---|---|---|---|---|---|---|---|---|
| No.×mm² | mm | mm | mm | No.×mm | mm | No.×mm | mm² | KN |
light duty Screen |
||||||||
3x35 |
6.9 |
3.4 |
0.8 |
25/0.85 |
1.8 |
7/2.00 |
54.1 |
1820 |
3x35 |
6.9 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
58.1 |
2130 |
3x50 |
8.1 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
60.4 |
2300 |
3x70 |
9.7 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
63.6 |
2570 |
3x95 |
11.4 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
67.0 |
2900 |
3x120 |
12.8 |
3.4 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
69.8 |
3190 |
3x150 |
14.2 |
3.4 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
73.0 |
3530 |
3x185 |
15.7 |
3.4 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
76.0 |
3890 |
| Number of Cores xNominal Cross Section | Diameter of Conductor | Thickness of Insulation | Thickness of Insulation Screen | Copper Wire Screen Stranding | Thickness of Sheath |
Galvanized Steel Wire Stranding | Nominal Sectional Area | Breaking Load |
|---|---|---|---|---|---|---|---|---|
| No.×mm² | mm | mm | mm | No.×mm | mm | No.×mm | mm² | KN |
Heavy duty Screen |
||||||||
3x35 |
6.9 |
3.4 |
0.8 |
40/0.85 |
1.8 |
7/2.00 |
54.1 |
2050 |
3x35 |
6.9 |
3.4 |
0.8 |
40/0.85 |
1.8 |
19/2.00 |
58.1 |
2360 |
3x50 |
8.1 |
3.4 |
0.8 |
23/1.35 |
1.8 |
19/2.00 |
62.4 |
2820 |
3x70 |
9.7 |
3.4 |
0.8 |
32/1.35 |
1.8 |
19/2.00 |
65.6 |
3440 |
3x95 |
11.4 |
3.4 |
0.8 |
39/1.35 |
1.8 |
19/2.00 |
69.0 |
4030 |
3x120 |
12.8 |
3.4 |
0.8 |
39/1.35 |
1.8 |
19/2.00 |
71.8 |
4320 |
3x150 |
14.2 |
3.4 |
0.8 |
39/1.35 |
1.9 |
19/2.00 |
75.0 |
4670 |
3x185 |
15.7 |
3.4 |
0.8 |
39/1.35 |
1.9 |
19/2.00 |
78.0 |
5020 |
Other cross-sections can be offered upon request.
AS/nZS 3599 Part 1 12.7/22 kV Al/XlPE /HdPE non-screened Cables
| Number of Cores xNominal Cross Section |
Phase Conductor | Messenger Suspension Unit |
Nominal Sectional Area | Breaking Load | |||
|---|---|---|---|---|---|---|---|
| Diameter of Conductor | Thickness of Insulation | Thickness of Insulation Screen | Thickness of Sheath |
Stranding | |||
| No.×mm² | mm | mm | mm | mm | No.×mm | mm² | KN |
3x35 |
6.9 |
5.5 |
0.8 |
1.2 |
7/4.75 |
61.0 |
1780 |
3x50 |
8.1 |
5.5 |
0.8 |
1.2 |
7/4.75 |
63.3 |
1970 |
3x70 |
9.7 |
5.5 |
0.8 |
1.2 |
7/4.75 |
66.5 |
2260 |
3x95 |
11.4 |
5.5 |
0.8 |
1.2 |
7/4.75 |
69.9 |
2600 |
3x120 |
12.8 |
5.5 |
0.8 |
1.2 |
19/3.50 |
75.9 |
3070 |
3x150 |
14.2 |
5.5 |
0.8 |
1.2 |
19/3.50 |
78.7 |
3390 |
3x185 |
15.7 |
5.5 |
0.8 |
1.2 |
19/3.50 |
81.7 |
3760 |
Other cross-sections can be offered upon request.AS/nZS 3599 Part 1 12.7/22 kV Al/XlPE /CWS/HdPE Screened Cables
| Number of Cores xNominal Cross Section | Diameter of Conductor | Thickness of Insulation | Thickness of Insulation Screen | Copper Wire Screen Stranding | Thickness of Sheath |
Galvanized Steel Wire Stranding | Nominal Sectional Area | Breaking Load |
|---|---|---|---|---|---|---|---|---|
| No.×mm² | mm | mm | mm | No.×mm | mm | No.×mm | mm² | KN |
light duty Screen |
||||||||
3x35 |
6.9 |
5.5 |
0.8 |
25/0.85 |
1.8 |
7/2.00 |
62.7 |
2280 |
3x35 |
6.9 |
5.5 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
66.7 |
2580 |
3x50 |
8.1 |
5.5 |
0.8 |
25/0.85 |
1.8 |
19/2.00 |
69.0 |
2780 |
3x70 |
9.7 |
5.5 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
72.6 |
3110 |
3x95 |
11.4 |
5.5 |
0.8 |
25/0.85 |
1.9 |
19/2.00 |
76.0 |
3460 |
3x120 |
12.8 |
5.5 |
0.8 |
25/0.85 |
2.0 |
19/2.00 |
79.2 |
3810 |
3x150 |
14.2 |
5.5 |
1.0 |
25/0.85 |
2.0 |
19/2.00 |
82.8 |
4230 |
3x185 |
15.7 |
5.5 |
1.0 |
25/0.85 |
2.1 |
19/2.00 |
86.2 |
4650 |
Heavy duty Screen |
||||||||
3x35 |
6.9 |
5.5 |
0.8 |
40/0.85 |
1.8 |
7/2.00 |
62.7 |
2510 |
3x35 |
6.9 |
5.5 |
0.8 |
40/0.85 |
1.8 |
19/2.00 |
66.7 |
2810 |
3x50 |
8.1 |
5.5 |
0.8 |
23/1.35 |
1.8 |
19/2.00 |
71.0 |
3300 |
3x70 |
9.7 |
5.5 |
0.8 |
32/1.35 |
1.9 |
19/2.00 |
74.6 |
3970 |
3x95 |
11.4 |
5.5 |
0.8 |
39/1.35 |
1.9 |
19/2.00 |
78.0 |
4600 |
3x120 |
12.8 |
5.5 |
0.8 |
39/1.35 |
2.0 |
19/2.00 |
81.2 |
4950 |
3x150 |
14.2 |
5.5 |
1.0 |
39/1.35 |
2.0 |
19/2.00 |
84.8 |
5360 |
3x185 |
15.7 |
5.5 |
1.0 |
39/1.35 |
2.1 |
19/2.00 |
88.2 |
5790 |
Other cross-sections can be offered upon request.
Technical Data
| Nominal Cross Section | Continuous Current Rating | ||
|---|---|---|---|
| Still air | 1m/s wind | 2m/s wind | |
| mm² | A | A | A |
| 35 | 105 | 145 | 165 |
| 50 | 125 | 170 | 200 |
| 70 | 150 | 215 | 250 |
| 95 | 180 | 260 | 300 |
| 120 | 205 | 300 | 350 |
| 150 | 230 | 340 | 395 |
| 185 | 265 | 390 | 450 |