Rubber & Crane Cables | |||||||||||||||||||
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Rubber & Crane Cables
Coil End Lead to BS6195 Type 4
Options | |
CONSTRUCTION :
Conductor: Flexible Tinned Copper to BS6360
Insulation: Ethylene Propylene Rubber E.P.R ; Type FR1 (Voltage Categories
A & C) & Type FR2 (Voltage Categories D & E) to BS 7655.
Sheath: Chlorosulphonated Polyethylene C.S.P. HOFR Black. To BS 6899
APPLICATION :
This range of Cables is designed as power leads for permanent connecton to coil winding motors, panel wiring
and electrical machinery . They are able to withstand high temperature and immersion in varnish. Other
applications include vehicle wiring. T he HOFR sheath resists oil and varnish and the stranding is designed as a
compromise between flexibility and positional stability. Also suitable as an alternative to tri-rated and bi-rated
cable in certain applications
TECHNICAL DATA :
Voltage Categories
A 300/500V
C 600/1000V
D 1900/3300V
E 3800/6600V
F 6350/11000V
Operating Temperature Range: -20oC to +70oC
Bending Radius: Up to 25mm2 = 6 x overall diameter
Above 25mm2 = 8 x overall diameter
SHEATH COLOUR :
0.5-10mm2: Red-Black
10mm2 above: Black only.
RELEVANT STANDARDS :
Cable in accordance with BS6195
Insulation & Sheath to BS6899
OPTIONS
Coiled end lead is also manufactured to BS6899 Type 5 - Silicon insulation 180oC Operating Temperature.
Voltage Category | Maximum Equipment Test Voltage (ACrms) | Nominal Voltage Rating of Cable Uo/U |
A | 2.5 | 300/500V |
C | 4.0 | 600/1000V |
D | 9.5 | 1900/3300V |
E | 17 | 3800/6600V |
Core and Size mm sq | Stranding (Number of Strand/Strand Diameter | Nominal Thickness of Insulation mm | Nominal Overall Diameter mm for each voltage category | ||||||
Voltage Category | Voltage Category | ||||||||
A | C | D | E | A | C | D | E | ||
Mm | mm | ||||||||
0.5 | 16/0.2 | 0.8 | 1.4 | - | - | 3.3 | 4.5 | - | - |
0.75 | 24/0.2 | 0.8 | 1.4 | - | - | 3.5 | 4.7 | - | - |
1.0 | 32/0.2 | 0.8 | 1.4 | - | - | 3.7 | 4.9 | - | - |
1.5 | 30/0.25 | 0.8 | 1.4 | - | - | 4.0 | 5.2 | - | - |
2.5 | 50/0.25 | 0.9 | 1.4 | 2.8 | - | 4.6 | 5.6 | 8.5 | - |
4.0 | 56/0.3 | 1.0 | 1.4 | 2.8 | - | 5.4 | 6.3 | 9.1 | - |
6.0 | 84/0.3 | 1.0 | 1.5 | 2.8 | - | 6.5 | 7.5 | 10.3 | - |
10 | 80/0.4 | 1.2 | 1.5 | 2.8 | - | 7.9 | 8.5 | 11.3 | - |
16 | 126/0.4 | - | 1.5 | 2.8 | 5.0 | - | 9.6 | 12.4 | 17.2 |
25 | 196/0.4 | - | 1.6 | 2.8 | 5.0 | - | 11.4 | 13.8 | 18.6 |
35 | 276/0.4 | - | 1.6 | 2.8 | 5.0 | - | 12.8 | 12.5 | 20.0 |
50 | 396/0.4 | - | 1.7 | 2.8 | 5.0 | - | 14.8 | 17.1 | 22.1 |
70 | 360/0.5 | - | 1.8 | 2.8 | 5.0 | - | 17.2 | 19.2 | 24.2 |
95 | 475/0.5 | - | 2.0 | 3.0 | 5.0 | - | 19.2 | 22.0 | 26.3 |
120 | 608/0.5 | - | 2.2 | 3.0 | 5.0 | - | 21.9 | 23.5 | 27.8 |
150 | 756/0.5 | - | 2.3 | 3.0 | 5.0 | - | 24.1 | 25.5 | 29.8 |
185 | 925/0.5 | - | 2.4 | 3.0 | 5.0 | - | 26.3 | 27.5 | 32.1 |
240 | 1221/0.5 | - | 2.4 | 3.0 | 5.0 | - | 28.3 | 30.6 | 35.1 |
300 | 1525/0.5 | - | 2.6 | 3.0 | - | - | 33.0 | 33.8 | - |
400 | 2013/0.5 | - | 2.8 | 3.0 | - | - | 37.4 | 37.8 | - |
630 | 2106/0.6 | - | - | 3.2 | - | - | - | 43.5 | - |
Correction Factors
For ambient air temperatures other than 40°C, the following factors should be applied:
Ambient Air Temp | Correction Factor | 1.140 | 1.100 | 1.050 | 1.000 | 0.945 | 0.900 | 0.835 | 0.775 | 0.705 | 0.603 | 0.545 | 0.445 |
Where cables are to be grouped in free air, the following factors should be applied:
No. of Cables in Group | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
Correction Factor | 0.80 | 0.70 | 0.70 | 0.60 | 0.56 | 0.50 | 0.50 |
Ambient air temperature 40°C
Conductor operating temperature 90°C
Electrical Characteristics |
Resistance Values (ohms per kilometre)
Nominal Conductor Area | Nominal Conductor Stranding | Max. DC Resistance at 20°C | Max. Continuous Current Ratings (BS6195) Types |
mm2 | #/mm | ohms/Km | Amp |
0.50 | 16/0.20 | 38.2000 | 13 |
0.75 | 24/0.20 | 25.4000 | 17 |
1.00 | 32/0.20 | 19.1000 | 20 |
1.50 | 30/0.25 | 13.0000 | 26 |
2.50 | 50/0.25 | 7.8200 | 36 |
4.00 | 56/0.30 | 4.8500 | 49 |
6.00 | 84/0.30 | 3.2300 | 64 |
10.00 | 80/0.40 | 1.8500 | 90 |
16.00 | 126/0.40 | 1.1800 | 120 |
25.00 | 196/0.40 | 0.7570 | 163 |
35.00 | 276/0.40 | 0.5380 | 203 |
50.00 | 396/0.40 | 0.3750 | 267 |
70.00 | 360/0.50 | 0.2640 | 324 |
95.00 | 475/0.50 | 0.2000 | 391 |
120.00 | 608/0.50 | 0.1560 | 455 |
150.00 | 756/0.50 | 0.1260 | 525 |
185.00 | 925/0.50 | 0.1030 | 600 |
240.00 | 1121/0.50 | 0.0778 | 725 |
300.00 | 1525/0.50 | 0.0623 | 840 |
400.00 | 2013/0.50 | 0.0472 | 1010 |
630.00 | 2160/0.60 | 0.0292 | 1450 |
Nominal Conductor Area | Nominal Conductor Stranding | Max. DC Resistance at 20°C | Max. Continuous Current Ratings (BS6195) Types |
mm2 | #/mm | ohms/Km | Amp |
0.50 | 16/0.20 | 38.2000 | 13 |
0.75 | 24/0.20 | 25.4000 | 17 |
1.00 | 32/0.20 | 19.1000 | 20 |
1.50 | 30/0.25 | 13.0000 | 26 |
2.50 | 50/0.25 | 7.8200 | 36 |
4.00 | 56/0.30 | 4.8500 | 49 |
6.00 | 84/0.30 | 3.2300 | 64 |
10.00 | 80/0.40 | 1.8500 | 90 |
16.00 | 126/0.40 | 1.1800 | 120 |
25.00 | 196/0.40 | 0.7570 | 163 |
35.00 | 276/0.40 | 0.5380 | 203 |
50.00 | 396/0.40 | 0.3750 | 267 |
70.00 | 360/0.50 | 0.2640 | 324 |
95.00 | 475/0.50 | 0.2000 | 391 |
120.00 | 608/0.50 | 0.1560 | 455 |
150.00 | 756/0.50 | 0.1260 | 525 |
185.00 | 925/0.50 | 0.1030 | 600 |
240.00 | 1121/0.50 | 0.0778 | 725 |
300.00 | 1525/0.50 | 0.0623 | 840 |
400.00 | 2013/0.50 | 0.0472 | 1010 |
630.00 | 2160/0.60 | 0.0292 | 1450 |