Telephone Cables | ||||||||||||
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Foam Skin Insulated & AP Sheathed (ALPETH) Jelly Filled Cables to ICEA S-84-608
Application
The cables are designed for use in access or trunk networks, from telephone exchange to subscriber area. The
cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral
suspension strand.Jelly filled option is for subscriber’s cables installed underground or along the edge of
pavement. An armoured option is offered for direct burial installations where additional mechanical or rodent
protection is required. A figure-8 self support option is offered for aerial installation.
Standards
ANSI/ICEA S-84-608
Construction
Conductors Solid annealed bare copper, 0.4/0.5/0.63/0.9mm as per ASTM B-3/class 1 of IEC 60228
Insulation Foam skin which is a composite polyethylene insulation made of an inner cellular layer and an outer
solid skin as per ASTM D 1248/IEC 60708
TwistedPairs Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk
CablingElement Twisted Pairs
Cable Core Assembly Cables of 25 pairs or less are assembled into cylindrical core. Cables larger than 25 pairs
are assembled into units, which are then used to form the core. Units are identified by colour coded binders.
Standard construction is per ICEA S-84-608 given in Cable Make Up Diagram
Core Wrapping One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap.
These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual
conductors
Moisture Barrier A layer of corrugated bare aluminium tape (0.2mm/8mil) is applied longitudinally with overlap
over the cable core to provide 100% electrical shielding coverage and ensures a barrier against water vapor
Filling The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the
cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield,
shield and sheath within the cable core
Sheath Black low density polyethylene as per ASTM D 1248/IEC 60708, being able to withstand exposure to
sunlight, temperature variations, ground chemicals and other environmental contaminants
Ripcord(optional) Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal
Spare Pairs (optional) Spare pairs may be incorporated for large pair cables
Continuity Wire (optional) One tinned copper drain wire may be longitudinally laid to ensure electrical
continuity of the screen
Optional Construction
Armoured Cable 0.15mm/6mil thick corrugated steel tape armour is applied with an overlap over an optional
inner polyethylene sheath. An outer polyethylene sheath is applied over the armour
Self-Support Cables A 7-strand galvanized steel strand is used as support wire. Black polyethylene sheath
covers both core and support wire in a figure-8 construction
Shield Options There are 8 different shield options which can be offered in this standard: 1) 8 mil bare
aluminium tape 2) 8 mil coated aluminium tape 3) 5 mil copper tape 4) 5 mil copper clad alloy steel tape 5) 5 mil
copper clad stainless steel tape 6) 6 mil & 7 mil 194 copper alloy tape 7) 6 mil bare steel tape 8) 6 mil coated
steel tape
Electrical Properties
Nominal Conductor Diameter | mm | 0.4 | 0.5 | 0.63 | 0.9 |
Conductor Gauge Size | AWG | 26 | 24 | 22 | 19 |
Maximum Average DC Resistance | Ω/km / Ω/mile | 140/225 | 87/140 | 55/88.6 | 27.0/43.4 |
Maximum Individual DC Resistance | Ω/km / Ω/mile | 144.2/232 | 89.5/144 | 56.5/91.0 | 28.0/45.0 |
Minimum Insulation Resistance @500V DC | MΩ.km / MΩ.mile | 1600/1000 | 1600/1000 | 1600/1000 | 1600/1000 |
Maximum Average Resistance Unbalance | % | 1.5 | 1.5 | 1.5 | 1.5 |
Maximum Individual Resistance Unbalance | % | 5 | 5 | 5 | 5 |
Average Mutual Capacitance | nF/km / nF/kft | 48.5-54.0 /14.8-16.5 | 48.5-54.0 /14.8-16.5 | 48.5-54.0 /14.8-16.5 | 48.5-54.0 /14.8-16.5 |
Maximum Individual Mutual Capacitance | nF/km / nF/kft | 57/17.4 | 57/17.4 | 57/17.4 | 57/17.4 |
Maximum Individual Capacitance Unbalance pair-to-pair | pF/km / pF/kft | 145/44 | 145/44 | 145/44 | 145/44 |
Capacitance Unbalance RMS pair-to-pair | pF/km / pF/kft | 45/13.7 | 45/13.7 | 45/13.7 | 45/13.7 |
Maximum Individual Capacitance Unbalance pair-to-ground | pF/km / pF/kft | 2625/800 | 2625/800 | 2625/800 | 2625/800 |
Maximum Average Capacitance Unbalance pair-to-ground | pF/km / pF/kft | 574/175 | 574/175 | 574/175 | 574/175 |
Maximum Conductor Loop Resistance @20°C | Ω/km / Ω/mile | 300/482 | 192/309 | 114/183.6 | 60/96.4 |
Impedance @1KHz | Ω | 994 | 796 | 660 | 445 |
Impedance @100KHz | Ω | 147 | 134 | 125 | 122 |
Impedance @512KHz | Ω | 120 | 118 | 117 | 116 |
Impedance @1MHz | Ω | 117 | 115 | 114 | 113 |
Maximum Average Attenuation @0.8KHz | dB/km / dB/kft | 1.64/0.5 | 1.30/0.39 | 1.04/0.32 | 0.74/0.22 |
Maximum Average Attenuation @1KHz | dB/km / dB/kft | 1.68/0.51 | 1.35/0.41 | 1.08/0.33 | 0.76/0.23 |
Maximum Average Attenuation @3KHz | dB/km / dB/kft | 3.18/0.97 | 2.52/0.77 | 2.01/0.61 | 1.42/0.43 |
Maximum Average Attenuation @150KHz | dB/km / dB/kft | 11.4/3.47 | 8.3/2.53 | 6.2/1.89 | 4.4/1.34 |
Maximum Average Attenuation @772KHz | dB/km / dB/kft | 24.3/7.4 | 19.4/5.9 | 15.4/4.7 | 10.8/3.3 |
Maximum Average Attenuation @1000KHz | dB/km / dB/kft | 27.1/8.25 | 21.4/6.52 | 17.5/5.33 | 12.8/3.89 |
Dielectric Strength | |||||
Conductor to Conductor (3secs) | V DC | 2400 | 3000 | 4000 | 5000 |
Conductor to Screen (3secs) | V DC | 10000 | 10000 | 10000 | 10000 |
Minimum EL Far-end Cross-talk-Mean Power Sum | |||||
@150KHz | dB/305m / dB/kft | 61 | 63 | 63 | 65 |
@772KHz | dB/305m / dB/kft | 47 | 49 | 49 | 57 |
@1.6MHz | dB/305m / dB/kft | 41 | 42 | 43 | 44 |
@3.15MHz | dB/305m / dB/kft | 35 | 37 | 37 | 39 |
@6.3MHz | dB/305m / dB/kft | 29 | 31 | 31 | 33 |
Minimum Far-end Cross-talk-Worst Pair Power Sum | |||||
@150KHz | dB/305m / dB/kft | 57 | 57 | 57 | 59 |
@772KHz | dB/305m / dB/kft | 43 | 43 | 43 | 45 |
@1.6MHz | dB/305m / dB/kft | 37 | 37 | 37 | 39 |
@3.15MHz | dB/305m / dB/kft | 31 | 31 | 31 | 33 |
@6.3MHz | dB/305m / dB/kft | 25 | 25 | 25 | 27 |
Minimum Near-end Cross-talk-Mean Power Sum | |||||
@150KHz | dB/305m / dB/kft | 58 | 58 | 58 | 58 |
@772KHz | dB/305m / dB/kft | 47 | 47 | 47 | 47 |
@1.6MHz | dB/305m / dB/kft | 43 | 43 | 43 | 43 |
@3.15MHz | dB/305m / dB/kft | 38 | 38 | 38 | 38 |
@6.3MHz | dB/305m / dB/kft | 34 | 34 | 34 | 34 |
Minimum Near-end Cross-talk-Worst Pair Power Sum | |||||
@150KHz | dB/305m / dB/kft | 53 | 53 | 53 | 53 |
@772KHz | dB/305m / dB/kft | 42 | 42 | 42 | 42 |
@1.6MHz | dB/305m / dB/kft | 38 | 38 | 38 | 38 |
@3.15MHz | dB/305m / dB/kft | 33 | 33 | 33 | 33 |
@6.3MHz | dB/305m / dB/kft | 29 | 29 | 29 | 29 |
Nominal Insulation Thickness | mm | 0.175 | 0.2 | 0.26 | 0.3 |
Nominal Insulated Conductor Diameter | mm | 0.75 | 0.9 | 1.15 | 1.5 |
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